GracoPd2kInt API

Add-On Instructions (AOIs)

GunCtrl

Provides several inputs for controlling the applicator (e.g. system mode, setpoints).

The enable input must be on for any other inputs to take effect. The boolean command inputs each function like execute inputs, meaning the command will automatically reset these once set to true.

The dynamic setpoint inputs modify dynamic preset 0 values while enabled.

enable (INPUT BOOL)

Enable command

applicatorType (INPUT DINT)

Applicator type (0=AirPro Auto, 1=AirPro EFX, 2=G40, 3=Pro Xpc Auto, 4=ProBell)

powerOn (INPUT BOOL)

Power on

powerOff (INPUT BOOL)

Power off

quickStop (INPUT BOOL)

Quick stop

toIdle (INPUT BOOL)

Goto idle

toSpray (INPUT BOOL)

Goto spray

toPurge (INPUT BOOL)

Goto purge

innerAirOn (INPUT BOOL)

Inner air solenoid on

innerAirOff (INPUT BOOL)

Inner air solenoid off

outerAirOn (INPUT BOOL)

Outer air solenoid on

outerAirOff (INPUT BOOL)

Outer air solenoid off

gunOn1 (INPUT BOOL)

Gun 1 on

gunOff1 (INPUT BOOL)

Gun 1 off

gunOn2 (INPUT BOOL)

Gun 2 on

gunOff2 (INPUT BOOL)

Gun 2 off

gunOn3 (INPUT BOOL)

Gun 3 on

gunOff3 (INPUT BOOL)

Gun 3 off

openDumpValve (INPUT BOOL)

Open dump valve

closeDumpValve (INPUT BOOL)

Close dump valve

openCupWashValve (INPUT BOOL)

Open cup wash valve

closeCupWashValve (INPUT BOOL)

Close cup wash valve

aux3On (INPUT BOOL)

Auxiliary solenoid 3 on

aux3Off (INPUT BOOL)

Auxiliary solenoid 3 off

electrostaticsOn (INPUT BOOL)

Electrostatics on

electrostaticsOff (INPUT BOOL)

Electrostatics off

presetNum (INPUT DINT)

Preset number (0-98)

dynInnerAirSP (INPUT DINT)

Dynamic preset inner air setpoint (7-99 psi)

dynOuterAirSP (INPUT DINT)

Dynamic preset outer air setpoint (7-99 psi)

dynTurbineSpeedSP (INPUT DINT)

Dynamic preset turbine speed setpoint (10-60 kRPM)

dynVoltageSP (INPUT DINT)

Dynamic preset voltage setpoint (0-100 kV)

dynCurrentSP (INPUT DINT)

Dynamic preset current setpoint (0-150 uA)

busy (OUTPUT BOOL)

Command busy flag

valid (OUTPUT BOOL)

Command valid flag

aborted (OUTPUT BOOL)

Command aborted flag

error (OUTPUT BOOL)

Command error flag

state (OUTPUT DINT)

State code

moduleStatus (INOUT DINT[39])

Data from module to PLC

moduleCmds (INOUT DINT[25])

Data from PLC to module

State Codes

  • 16#0000 - Idle

  • 16#3XXX - Valid

PumpCtrl

Provides several inputs for controlling the PD2K proportioner (e.g. system mode, setpoints).

The enable input must be on for any other inputs to take effect. The boolean command inputs each function like execute inputs, meaning the command will automatically reset these once set to true.

The current control mode setting (pressure or flow) determines which of the setpoint inputs are written to the PD2K system. This switches automatically when the control mode is changed.

clearAlarm (INPUT BOOL)

Clear alarm

completeJob (INPUT BOOL)

Complete job

ctrlMode (INPUT BOOL)

Ctrl mode SP (0=flow, 1=pressure)

enable (INPUT BOOL)

Enable command

mix (INPUT BOOL)

Goto mix

mixFill (INPUT BOOL)

Goto mix fill

powerOff (INPUT BOOL)

Power off

powerOn (INPUT BOOL)

Power on

quickStop (INPUT BOOL)

Goto quick stop

recipePurge (INPUT BOOL)

Goto recipe purge

standby (INPUT BOOL)

Goto standby

flowCtrlSP (INPUT DINT)

Flow control setpoint (cc/min)

presCtrlSP (INPUT DINT)

Pressure control setpoint (psi)

busy (OUTPUT BOOL)

Command busy flag

valid (OUTPUT BOOL)

Command valid flag

aborted (OUTPUT BOOL)

Command aborted flag

error (OUTPUT BOOL)

Command error flag

state (OUTPUT DINT)

State code

moduleStatus (INOUT DINT[39])

Data from module to PLC

moduleCmds (INOUT DINT[25])

Data from PLC to module

State Codes

  • 16#0000 - Idle

  • 16#3XXX - Valid

  • 16#9000 - Error, control mode could not be updated

ReadAlarmInfo

Reads data from an alarm record.

indexNum (INPUT DINT)

the chronological alarm index number to look up, where 0 is the most recent, and 199 is the 200th most recent.

execute (INPUT BOOL)

executes the command.

code (INOUT STRING4)

the code for the alarm.

dateTime (INOUT TypeDateTime)

The date and time the alarm occurred.

moduleStatus (INOUT DINT[39])

The module input data.

moduleCmds (INOUT DINT[25])

The module output data.

busy (OUTPUT BOOL)

The busy command flag

done (OUTPUT BOOL)

The done command flag

aborted (OUTPUT BOOL)

The aborted command flag

error (OUTPUT BOOL)

The error command flag

state (OUTPUT DINT)

State data for the command

State Codes

  • 16#1xxx - Busy

  • 16#2000 - Done

  • 16#4000 - Aborted, command overwritten by another process

  • 16#8000 - Error, invalid command ID

  • 16#8001 - Error, timeout waiting for DCS registers to become available

  • 16#8002 - Error, command unsuccessful

  • 16#8003 - Error, timeout waiting for acknowledge from PD2K

ReadEventInfo

Reads data from an event record.

indexNum (INPUT DINT)

the chronological event index number to look up, where 0 is the most recent, and 199 is the 200th most recent.

execute (INPUT BOOL)

executes the command.

code (INOUT STRING4)

the code for the event.

dateTime (INOUT TypeDateTime)

The date and time the event occurred.

moduleStatus (INOUT DINT[39])

The module input data.

moduleCmds (INOUT DINT[25])

The module output data.

busy (OUTPUT BOOL)

The busy command flag

done (OUTPUT BOOL)

The done command flag

aborted (OUTPUT BOOL)

The aborted command flag

error (OUTPUT BOOL)

The error command flag

state (OUTPUT DINT)

State data for the command

State Codes

  • 16#1xxx - Busy

  • 16#2000 - Done

  • 16#4000 - Aborted, command overwritten by another process

  • 16#8000 - Error, invalid command ID

  • 16#8001 - Error, timeout waiting for DCS registers to become available

  • 16#8002 - Error, command unsuccessful

  • 16#8003 - Error, timeout waiting for acknowledge from PD2K

ReadFluidControlMode

Returns the current fluid control mode for the system.

execute (INPUT BOOL)

executes the command.

moduleStatus (INOUT DINT[39])

The module input data.

moduleCmds (INOUT DINT[25])

The module output data.

mode (OUTPUT BOOL)

The current fluid control mode value (false=flow control, true=pressure control).

busy (OUTPUT BOOL)

The busy command flag

done (OUTPUT BOOL)

The done command flag

aborted (OUTPUT BOOL)

The aborted command flag

error (OUTPUT BOOL)

The error command flag

state (OUTPUT DINT)

State data for the command

State Codes

  • 16#1xxx - Busy

  • 16#2000 - Done

  • 16#4000 - Aborted, command overwritten by another process

  • 16#8000 - Error, invalid command ID

  • 16#8001 - Error, timeout waiting for DCS registers to become available

  • 16#8002 - Error, command unsuccessful

  • 16#8003 - Error, timeout waiting for acknowledge from PD2K

ReadFlushSeq

Returns the current configuration values for a flush sequence number.

flushSeqNum (INPUT DINT)

the flush sequence number to configure. The acceptable range is 1-5. If not in range, an error will be raised.

execute (INPUT BOOL)

executes the command.

moduleStatus (INOUT DINT[39])

The module input data.

moduleCmds (INOUT DINT[25])

The module output data.

gunPurgeTime (OUTPUT DINT)

the current gun purge time in seconds.

initialFlushVol (OUTPUT DINT)

the current value for the initial flush volume setpoint in cc.

finalFlushVol (OUTPUT DINT)

the current value for the final flush volume setpoint in cc.

numWashCycles (OUTPUT DINT)

the current number of wash cycles.

strokesPerWashCycle (OUTPUT DINT)

the current number of strokes per wash cycle.

busy (OUTPUT BOOL)

The busy command flag

done (OUTPUT BOOL)

The done command flag

aborted (OUTPUT BOOL)

The aborted command flag

error (OUTPUT BOOL)

The error command flag

state (OUTPUT DINT)

State data for the command

State Codes

  • 16#1xxx - Busy

  • 16#2000 - Done

  • 16#4000 - Aborted, command overwritten by another process

  • 16#8000 - Error, invalid command ID

  • 16#8001 - Error, timeout waiting for DCS registers to become available

  • 16#8002 - Error, command unsuccessful

  • 16#8003 - Error, timeout waiting for acknowledge from PD2K

ReadGunContents

Returns the recipe number of mixed material that is currently loaded in the specified gun number.

gunNum (INPUT DINT)

The gun number to look up. The acceptable range is 1-3. If not in range, an error will be raised.

execute (INPUT BOOL)

executes the command.

moduleStatus (INOUT DINT[41])

The module input data.

moduleCmds (INOUT DINT[22])

The module output data.

recipeNum (OUTPUT DINT)

The current recipe number. If the recipe is unknown (e.g. on startup), a value of 61 will be returned.

busy (OUTPUT BOOL)

The busy command flag

done (OUTPUT BOOL)

The done command flag

aborted (OUTPUT BOOL)

The aborted command flag

error (OUTPUT BOOL)

The error command flag

state (OUTPUT DINT)

State data for the command

State Codes

  • 16#1xxx - Busy

  • 16#2000 - Done

  • 16#4000 - Aborted, command overwritten by another process

  • 16#8000 - Error, invalid command ID

  • 16#8001 - Error, timeout waiting for DCS registers to become available

  • 16#8002 - Error, command unsuccessful

  • 16#8003 - Error, timeout waiting for acknowledge from PD2K

ReadJobInfo

Reads data from a job record.

indexNum (INPUT DINT)

the chronological job index number to look up, where 0 is the most recent, and 199 is the 200th most recent.

execute (INPUT BOOL)

executes the command.

userID (INOUT STRING9)

the user ID used for the job.

dateTime (INOUT TypeDateTime)

the completion date and time of the job record.

moduleStatus (INOUT DINT[39])

The module input data.

moduleCmds (INOUT DINT[25])

The module output data.

jobNum (OUTPUT DINT)

The actual job number of the record.

recipeNum (OUTPUT DINT)

The recipe number used for the job.

abVol (OUTPUT DINT)

The sum of materials (A+B) used for the job in cc.

busy (OUTPUT BOOL)

The busy command flag

done (OUTPUT BOOL)

The done command flag

aborted (OUTPUT BOOL)

The aborted command flag

error (OUTPUT BOOL)

The error command flag

state (OUTPUT DINT)

State data for the command

State Codes

  • 16#1xxx - Busy

  • 16#2000 - Done

  • 16#4000 - Aborted, command overwritten by another process

  • 16#8000 - Error, invalid command ID

  • 16#8001 - Error, timeout waiting for DCS registers to become available

  • 16#8002 - Error, command unsuccessful

  • 16#8003 - Error, timeout waiting for acknowledge from PD2K

ReadMixFillSP

Reads the alternate control setpoint used when filling the line with mixed material.

The mix fill setpoint units depend on the selected fluid control mode of the system. If the control mode is set to “flow,” the units are cc/min. If set to “pressure,” the units are PSI.

execute (INPUT BOOL)

executes the command.

moduleStatus (INOUT DINT[39])

The module input data.

moduleCmds (INOUT DINT[25])

The module output data.

mixFillSP (OUTPUT DINT)

The returned setpoint value.

busy (OUTPUT BOOL)

The busy command flag

done (OUTPUT BOOL)

The done command flag

aborted (OUTPUT BOOL)

The aborted command flag

error (OUTPUT BOOL)

The error command flag

state (OUTPUT DINT)

State data for the command

State Codes

  • 16#1xxx - Busy

  • 16#2000 - Done

  • 16#4000 - Aborted, command overwritten by another process

  • 16#8000 - Error, invalid command ID

  • 16#8001 - Error, timeout waiting for DCS registers to become available

  • 16#8002 - Error, command unsuccessful

  • 16#8003 - Error, timeout waiting for acknowledge from PD2K

ReadPreset

Returns the current configuration values for an applicator preset number.

presetNum (INPUT DINT)

the recipe number to read (0-98)

execute (INPUT BOOL)

Executes the command.

moduleStatus (INOUT DINT[39])

The module input data.

moduleCmds (INOUT DINT[25])

The module output data.

ctrlSP (OUTPUT DINT)

Flow/pressure control setpoint

airSP1 (OUTPUT DINT)

Air setpoint 1 (psi)

airSP2 (OUTPUT DINT)

Air setpoint 2 (psi)

turbineSpeed (OUTPUT DINT)

Turbine speed (kRPM)

voltageSP (OUTPUT REAL)

Electrostatic voltage setpoint (kV)

currentSP (OUTPUT DINT)

Electrostatic current setpoint (uA)

busy (OUTPUT BOOL)

The busy command flag

done (OUTPUT BOOL)

The done command flag

aborted (OUTPUT BOOL)

The aborted command flag

error (OUTPUT BOOL)

The error command flag

state (OUTPUT DINT)

State data for the command

State Codes

  • 16#1xxx - Busy

  • 16#2000 - Done

  • 16#4000 - Aborted, command overwritten by another process

  • 16#8000 - Error, invalid command ID

  • 16#8001 - Error, timeout waiting for DCS registers to become available

  • 16#8002 - Error, command unsuccessful

  • 16#8003 - Error, timeout waiting for acknowledge from PD2K

ReadPumpMaterial

Returns the material number currently loaded in the specified pump number.

pumpNum (INPUT DINT)

The pump number to look up. The acceptable range is 1-4. If not in range, an error will be raised.

execute (INPUT BOOL)

executes the command.

moduleStatus (INOUT DINT[39])

The module input data.

moduleCmds (INOUT DINT[25])

The module output data.

materialNum (OUTPUT DINT)

The current material number. If the material is unknown (e.g. on startup), a value of 61 will be returned.

busy (OUTPUT BOOL)

The busy command flag

done (OUTPUT BOOL)

The done command flag

aborted (OUTPUT BOOL)

The aborted command flag

error (OUTPUT BOOL)

The error command flag

state (OUTPUT DINT)

State data for the command

State Codes

  • 16#1xxx - Busy

  • 16#2000 - Done

  • 16#4000 - Aborted, command overwritten by another process

  • 16#8000 - Error, invalid command ID

  • 16#8001 - Error, timeout waiting for DCS registers to become available

  • 16#8002 - Error, command unsuccessful

  • 16#8003 - Error, timeout waiting for acknowledge from PD2K

ReadRecipe

Returns the current configuration values for a recipe number.

recipeNum (INPUT DINT)

the recipe number to read. The acceptable range is 0-60.

execute (INPUT BOOL)

Executes the command.

moduleStatus (INOUT DINT[39])

The module input data.

moduleCmds (INOUT DINT[25])

The module output data.

materialA (OUTPUT DINT)

the current value for the first material number (paint component).

materialB (OUTPUT DINT)

the current value for the second material number (catalyst component).

flushSeqA (OUTPUT DINT)

the current flush sequence number associated with material A.

flushSeqB (OUTPUT DINT)

the current flush sequence number associated with material B.

mixRatioSP (OUTPUT REAL)

the current mix ratio setpoint. The value corresponds to the ratio antecedent, i.e. the material A amount. For example, a value of 2.5 corresponds to a ratio of 2.5:1 (material A to material B).

potLifeTimeSP (OUTPUT DINT)

the current pot life time setpoint in minutes.

busy (OUTPUT BOOL)

The busy command flag

done (OUTPUT BOOL)

The done command flag

aborted (OUTPUT BOOL)

The aborted command flag

error (OUTPUT BOOL)

The error command flag

state (OUTPUT DINT)

State data for the command

State Codes

  • 16#1xxx - Busy

  • 16#2000 - Done

  • 16#4000 - Aborted, command overwritten by another process

  • 16#8000 - Error, invalid command ID

  • 16#8001 - Error, timeout waiting for DCS registers to become available

  • 16#8002 - Error, command unsuccessful

  • 16#8003 - Error, timeout waiting for acknowledge from PD2K

ReadRecipePotLifeTime

Returns the remaining pot life time for a selected recipe if it is currently loaded and mixed.

This command is particularly useful if multiple guns are enabled.

recipeNum (INPUT DINT)

The recipe number to look up. The acceptable range is 1-60. If not in range, an error will be raised.

execute (INPUT BOOL)

executes the command.

moduleStatus (INOUT DINT[39])

The module input data.

moduleCmds (INOUT DINT[25])

The module output data.

potLifeTime (OUTPUT DINT)

The remaining pot life time in seconds.

busy (OUTPUT BOOL)

The busy command flag

done (OUTPUT BOOL)

The done command flag

aborted (OUTPUT BOOL)

The aborted command flag

error (OUTPUT BOOL)

The error command flag

state (OUTPUT DINT)

State data for the command

State Codes

  • 16#1xxx - Busy

  • 16#2000 - Done

  • 16#4000 - Aborted, command overwritten by another process

  • 16#8000 - Error, invalid command ID

  • 16#8001 - Error, timeout waiting for DCS registers to become available

  • 16#8002 - Error, command unsuccessful

  • 16#8003 - Error, timeout waiting for acknowledge from PD2K

ReadUserID

Returns the current user ID for the system.

The returned value is a string of up to 9 characters, not including a null terminator.

execute (INPUT BOOL)

Executes the command

mixUnitNum (INPUT DINT)

mix unit number (1-2)

userID (INOUT STRING9)

The returned user ID

moduleStatus (INOUT DINT[39])

The module input data

moduleCmds (INOUT DINT[25])

The module output data

busy (OUTPUT BOOL)

The busy command flag

done (OUTPUT BOOL)

The done command flag

aborted (OUTPUT BOOL)

The aborted command flag

error (OUTPUT BOOL)

The error command flag

state (OUTPUT DINT)

State data for the command

State Codes

  • 16#1xxx - Busy

  • 16#2000 - Done

  • 16#4000 - Aborted, command overwritten by another process

  • 16#8000 - Error, invalid command ID

  • 16#8001 - Error, timeout waiting for DCS registers to become available

  • 16#8002 - Error, command unsuccessful

  • 16#8003 - Error, timeout waiting for acknowledge from PD2K

RecipeChange

Performs a recipe change operation.

execute (INPUT BOOL)

executes the command.

recipeNum (INPUT DINT)

The next recipe number to use.

moduleStatus (INOUT DINT[39])

The module input data.

moduleCmds (INOUT DINT[25])

The module output data.

busy (OUTPUT BOOL)

The busy command flag

done (OUTPUT BOOL)

The done command flag

aborted (OUTPUT BOOL)

The aborted command flag

error (OUTPUT BOOL)

The error command flag

state (OUTPUT DINT)

State data for the command

State Codes

  • 16#1xxx - Busy

  • 16#2000 - Done

  • 16#4000 - Aborted, command overwritten by another process

  • 16#8000 - Error, system must be powered on

  • 16#8001 - Error, another recipe change is already in progress

  • 16#8002 - Error, system alarm is active

  • 16#8003 - Error, another operation is active

  • 16#8004 - Error, alarm occurred

  • 16#8005 - Error, unexpected system mode

  • 16#8006 - Error, recipe change did not finish

  • 16#8007 - Error, timeout waiting for system registers to become available

SendDCS

Sends a dynamic command structure (DCS) message to the PD2K system.

For more information about DCS commands, see the system operation manual.

execute (INPUT BOOL)

executes the command.

cmdID (INPUT DINT)

the command number to send.

arg0 (INPUT DINT)

argument 0.

arg1 (INPUT DINT)

argument 1.

arg2 (INPUT DINT)

argument 2.

arg3 (INPUT DINT)

argument 3.

arg4 (INPUT DINT)

argument 4.

arg5 (INPUT DINT)

argument 5.

arg6 (INPUT DINT)

argument 6.

moduleStatus (INOUT DINT[39])

The module input data.

moduleCmds (INOUT DINT[25])

The module output data.

return0 (OUTPUT DINT)

Return value 0 from the PD2K.

return1 (OUTPUT DINT)

Return value 1 from the PD2K.

return2 (OUTPUT DINT)

Return value 2 from the PD2K.

return3 (OUTPUT DINT)

Return value 3 from the PD2K.

return4 (OUTPUT DINT)

Return value 4 from the PD2K.

return5 (OUTPUT DINT)

Return value 5 from the PD2K.

return6 (OUTPUT DINT)

Return value 6 from the PD2K.

return7 (OUTPUT DINT)

Return value 7 from the PD2K.

busy (OUTPUT BOOL)

The busy command flag

done (OUTPUT BOOL)

The done command flag

aborted (OUTPUT BOOL)

The aborted command flag

error (OUTPUT BOOL)

The error command flag

state (OUTPUT DINT)

State data for the command

State Codes

  • 16#1xxx - Busy

  • 16#2000 - Done

  • 16#4000 - Aborted, command overwritten by another process

  • 16#8000 - Error, invalid command ID

  • 16#8001 - Error, timeout waiting for DCS registers to become available

  • 16#8002 - Error, command unsuccessful

  • 16#8003 - Error, timeout waiting for acknowledge from PD2K

StatusToUDT

Reads a PD2K module array into a structured UDT.

moduleStatus (INOUT DINT[39])

The module input data.

statusUDT (INOUT TypePd2kIntStatus)

The structured data from the device.

WriteFluidControlMode

Sets the fluid control mode for the system.

mode (INPUT BOOL)

the fluid control mode to set (false=flow control, true=pressure control).

execute (INPUT BOOL)

executes the command.

moduleStatus (INOUT DINT[39])

The module input data.

moduleCmds (INOUT DINT[25])

The module output data.

busy (OUTPUT BOOL)

The busy command flag

done (OUTPUT BOOL)

The done command flag

aborted (OUTPUT BOOL)

The aborted command flag

error (OUTPUT BOOL)

The error command flag

state (OUTPUT DINT)

State data for the command

State Codes

  • 16#1xxx - Busy

  • 16#2000 - Done

  • 16#4000 - Aborted, command overwritten by another process

  • 16#8000 - Error, invalid command ID

  • 16#8001 - Error, timeout waiting for DCS registers to become available

  • 16#8002 - Error, command unsuccessful

  • 16#8003 - Error, timeout waiting for acknowledge from PD2K

WriteFlushSeq

Configures the values for a flush sequence number.

flushSeqNum (INPUT DINT)

the flush sequence number to configure. The acceptable range is 1-5. If not in range, an error will be raised.

gunPurgeTime (INPUT DINT)

the gun purge time to set in seconds. The acceptable range is 0-999. If not in range, an error will be raised.

initialFlushVol (INPUT DINT)

the initial flush volume setpoint in cc. The acceptable range is 0-9999. If not in range, an error will be raised.

finalFlushVol (INPUT DINT)

the final flush volume setpoint in cc. The acceptable range is 0-9999. If not in range, an error will be raised.

numWashCycles (INPUT DINT)

the number of wash cycles to set. The acceptable range is 0-99. If not in range, an error will be raised.

strokesPerWashCycle (INPUT DINT)

the number of strokes per wash cycle to set. The acceptable range is 0-99. If not in range, an error will be raised.

execute (INPUT BOOL)

executes the command.

moduleStatus (INOUT DINT[39])

The module input data.

moduleCmds (INOUT DINT[25])

The module output data.

busy (OUTPUT BOOL)

The busy command flag

done (OUTPUT BOOL)

The done command flag

aborted (OUTPUT BOOL)

The aborted command flag

error (OUTPUT BOOL)

The error command flag

state (OUTPUT DINT)

State data for the command

State Codes

  • 16#1xxx - Busy

  • 16#2000 - Done

  • 16#4000 - Aborted, command overwritten by another process

  • 16#8000 - Error, invalid command ID

  • 16#8001 - Error, timeout waiting for DCS registers to become available

  • 16#8002 - Error, command unsuccessful

  • 16#8003 - Error, timeout waiting for acknowledge from PD2K

WriteMixFillSP

Sets the alternate control setpoint used when filling the line with mixed material.

The mix fill setpoint units and valid range depend on the selected fluid control mode of the system. If the control mode is set to “flow,” the range is 1-1600 cc/min. If set to “pressure,” the range is 1-1500 PSI. If the value is set to 0, this set point will be ignored.

mixFillSP (INPUT DINT)

the new setpoint value.

execute (INPUT BOOL)

executes the command.

moduleStatus (INOUT DINT[39])

The module input data.

moduleCmds (INOUT DINT[25])

The module output data.

busy (OUTPUT BOOL)

The busy command flag

done (OUTPUT BOOL)

The done command flag

aborted (OUTPUT BOOL)

The aborted command flag

error (OUTPUT BOOL)

The error command flag

state (OUTPUT DINT)

State data for the command

State Codes

  • 16#1xxx - Busy

  • 16#2000 - Done

  • 16#4000 - Aborted, command overwritten by another process

  • 16#8000 - Error, invalid command ID

  • 16#8001 - Error, timeout waiting for DCS registers to become available

  • 16#8002 - Error, command unsuccessful

  • 16#8003 - Error, timeout waiting for acknowledge from PD2K

WritePreset

Configures the values for an applicator preset number.

presetNum (INPUT DINT)

the recipe number to read (0-98)

execute (INPUT BOOL)

Executes the command.

ctrlSP (INPUT DINT)

Flow/pressure control setpoint

airSP1 (INPUT DINT)

Air setpoint 1 (psi)

airSP2 (INPUT DINT)

Air setpoint 2 (psi)

turbineSpeed (INPUT DINT)

Turbine speed (kRPM)

voltageSP (INPUT REAL)

Electrostatic voltage setpoint (kV)

currentSP (INPUT DINT)

Electrostatic current setpoint (uA)

moduleStatus (INOUT DINT[39])

The module input data.

moduleCmds (INOUT DINT[25])

The module output data.

busy (OUTPUT BOOL)

The busy command flag

done (OUTPUT BOOL)

The done command flag

aborted (OUTPUT BOOL)

The aborted command flag

error (OUTPUT BOOL)

The error command flag

state (OUTPUT DINT)

State data for the command

State Codes

  • 16#1xxx - Busy

  • 16#2000 - Done

  • 16#4000 - Aborted, command overwritten by another process

  • 16#8000 - Error, invalid command ID

  • 16#8001 - Error, timeout waiting for DCS registers to become available

  • 16#8002 - Error, command unsuccessful

  • 16#8003 - Error, timeout waiting for acknowledge from PD2K

WriteRecipe

Configures the values for a recipe number.

execute (INPUT BOOL)

Executes the command.

recipeNum (INPUT DINT)

the recipe number to configure. The acceptable range is 0-60.

materialA (INPUT DINT)

the first material number to set (paint component). The acceptable range is 0-30.

materialB (INPUT DINT)

the second material number to set (catalyst component). The acceptable range is 0,31-34.

materialAFlushSeq (INPUT DINT)

the flush sequence number to use with material A. The acceptable range is 1-5.

materialBFlushSeq (INPUT DINT)

the flush sequence number to use with material B. The acceptable range is 1-5. If not in range, an error will be raised.

mixRatioSP (INPUT REAL)

the mix ratio setpoint to use. The value corresponds to the ratio antecedent, i.e. the material A amount. For example, a value of 2.5 corresponds to a ratio of 2.5:1 (material A to material B). For single component recipes, set the value to 0. The max precision is two decimal places; anything beyond that will be rounded. The acceptable range is 0-50.

potLifeTimeSP (INPUT DINT)

the total pot life time to set in minutes. The acceptable range is 0-999 minutes.

moduleStatus (INOUT DINT[39])

The module input data.

moduleCmds (INOUT DINT[25])

The module output data.

busy (OUTPUT BOOL)

The busy command flag

done (OUTPUT BOOL)

The done command flag

aborted (OUTPUT BOOL)

The aborted command flag

error (OUTPUT BOOL)

The error command flag

state (OUTPUT DINT)

State data for the command

State Codes

  • 16#1xxx - Busy

  • 16#2000 - Done

  • 16#4000 - Aborted, command overwritten by another process

  • 16#8000 - Error, invalid command ID

  • 16#8001 - Error, timeout waiting for DCS registers to become available

  • 16#8002 - Error, command unsuccessful

  • 16#8003 - Error, timeout waiting for acknowledge from PD2K

WriteUserID

Sets the current user ID for the system.

The user ID can be up to 9 characters in length. The value sent to the PD2K will include a null terminator for a total of 10 characters. Only ASCII characters are supported.

execute (INPUT BOOL)

Executes the command

userID (INOUT STRING9)

The new user ID

moduleStatus (INOUT DINT[39])

The module input data

moduleCmds (INOUT DINT[25])

The module output data.

busy (OUTPUT BOOL)

The busy command flag

done (OUTPUT BOOL)

The done command flag

aborted (OUTPUT BOOL)

The aborted command flag

error (OUTPUT BOOL)

The error command flag

state (OUTPUT DINT)

State data for the command

State Codes

  • 16#1xxx - Busy

  • 16#2000 - Done

  • 16#4000 - Aborted, command overwritten by another process

  • 16#8000 - Error, invalid command ID

  • 16#8001 - Error, timeout waiting for DCS registers to become available

  • 16#8002 - Error, command unsuccessful

  • 16#8003 - Error, timeout waiting for acknowledge from PD2K

User-Defined Types (UDTs)

TypePd2kIntGunModeFlags

Status flags for the PD2K Integrated applicator.

off (BOOL)

gun off

offAlarm (BOOL)

gun off with alarm

startup (BOOL)

startup

idle (BOOL)

idle

spray (BOOL)

spraying

purge (BOOL)

purging

TypePd2kPumpStatusFlags

Status flags for a PD2K pump.

off (BOOL)

pump is off.

standby (BOOL)

pump is in standby.

busy (BOOL)

pump is busy.

flushing (BOOL)

pump is flushing.

priming (BOOL)

pump is priming.

TypePd2kIntStatus

Status data read from a PD2K Integrated system.

standby (BOOL)

in standby

gun1TriggerStatus (BOOL)

gun 1 trigger status (1 = on)

gun2TriggerStatus (BOOL)

gun 2 trigger status(1 = on)

gun3TriggerStatus (BOOL)

gun 3 trigger status(1 = on)

safetyInterlockStatus (BOOL)

safety interlock status

electrostaticTriggerStatus (BOOL)

electrostatic trigger status

innerAirStatus (BOOL)

inner air / atomizing air solenoid status

outerAirStatus (BOOL)

outer air / fan air solenoid status

gun1SolenoidStatus (BOOL)

gun 1 solenoid status

aux1SolenoidStatus (BOOL)

auxiliary signal 1 solenoid status (gun 2 or dump valve)

aux2SolenoidStatus (BOOL)

auxiliary signal 2 solenoid status (gun 3 or cup wash valve)

aux3SolenoidStatus (BOOL)

auxiliary signal 3 solenoid status

systemMode (DINT)

system mode

systemModeFlags (TypePd2kSystemModeFlags)

system mode flags

pump1Status (DINT)

pump 1 status

pump1StatusFlags (TypePd2kPumpStatusFlags)

pump 1 status flags

pump2Status (DINT)

pump 2 status

pump2StatusFlags (TypePd2kPumpStatusFlags)

pump 2 status flags

pump3Status (DINT)

pump 3 status

pump3StatusFlags (TypePd2kPumpStatusFlags)

pump 3 status flags

pump4Status (DINT)

pump 4 status

pump4StatusFlags (TypePd2kPumpStatusFlags)

pump 4 status flags

actualMixFlow (DINT)

actual mix flow (cc/min)

actualMixRatio (DINT)

actual mix ratio

actualPotLifeRemaining (DINT)

actual pot life remaining

activeRecipeNum (DINT)

active recipe number

activeMaterialA (DINT)

active material A

activeMaterialB (DINT)

active material B

activeFlushSeqA (DINT)

active flush sequence A

activeFlushSeqB (DINT)

active flush sequence B

activeRatioSP (DINT)

active ratio SP

activePotLifeSP (DINT)

active pot life SP

gunMode (DINT)

gun mode

gunModeFlags (TypePd2kIntGunModeFlags)

gun mode flags

gunActivePresetNum (DINT)

gun active preset number

targetShapingAir1 (DINT)

target shaping air 1 (psi)

targetShapingAir2 (DINT)

target shaping air 2 (psi)

targetSpeed (DINT)

target turbine speed (kRPM)

targetVoltage (DINT)

target electrostatic voltage (kV)

actualShapingAir1 (DINT)

actual shaping air 1 (psi)

actualShapingAir2 (DINT)

actual shaping air 2 (psi)

actualSpeed (DINT)

actual turbine speed (kRPM)

actualVoltage (DINT)

actual electrostatic voltage (kV)

actualCurrent (DINT)

actual electrostatic current (uA)

dcsAck (DINT)

DCS acknowledge

dcsReturn0 (DINT)

DCS return 0

dcsReturn1 (DINT)

DCS return 1

dcsReturn2 (DINT)

DCS return 2

dcsReturn3 (DINT)

DCS return 3

dcsReturn4 (DINT)

DCS return 4

dcsReturn5 (DINT)

DCS return 5

dcsReturn6 (DINT)

DCS return 6

dcsReturn7 (DINT)

DCS return 7

TypePd2kSystemModeFlags

Flags for the PD2K system mode.

pumpOff (BOOL)

pump off

colorChange (BOOL)

color change enabled

colorChangePurgeA (BOOL)

color change purging component A

colorChangePurgeB (BOOL)

color change purging component B

colorChangeFilling (BOOL)

color change filling

colorChangeMixFill (BOOL)

color change mix fill

colorChangeMix (BOOL)

color change mixing

colorChangeMixIdle (BOOL)

color change mix idle

purgeA (BOOL)

purging component A

purgeB (BOOL)

purging component B

standbyMixReady (BOOL)

standby mix ready

standbyFillReady (BOOL)

standby fill ready

standbyMixNotReady (BOOL)

standby mix not ready

standbyAlarm (BOOL)

standby alarm

lineFillingFlushing (BOOL)

line is filling or flushing