Is the sprayer turning on?
Is it priming?
Does it spray at all?
There are several causes:
1. The needle is held open with debris.
2. The grey nut at the back of the gun is turned too tight, loosen it slightly.
3. The needle may be worn and needs to be replaced. Have the gun serviced or install a new repair kit for the specific gun you are using.
Is it a new sprayer?
Jog the motor.
Did this resolve the issue?
The issue is resolved.
Powerflush the sprayer.
Did this resolve the issue?
Have you already been spraying today?
Check the following:
Did this resolve the issue?
Reverse the spray tip and try to clear a tip clog.
Did this resolve the issue?
The issue is resolved.
Check the following:
Did this resolve the issue?
Follow these steps:
Make sure the unit is plugged into a working outlet. If it is, turn the sprayer on and then turn the sprayer’s pressure control knob clockwise until the motor starts running.
When the gun trigger is released, the motor and pump will automatically turn off. Once you pull the gun trigger and start spraying, the motor and pump will turn on again. This is normal operation and eliminates constant motor noise and reduces wear for longer life.
If the motor continues to run when the gun trigger is released, it is not primed.
Make sure the Prime/Spray Valve is pointed forward in the Spray position
The spray tip is likely clogged. Turn the spray tip 180 degrees to the unclog position, aim the spray gun into a bucket and pull the trigger for one second to clear the clog. Turn the spray tip back to the spray position and resume spraying.
The best way to reduce tip clogs is to strain you paint of the larger debris.
Make sure the pressure control is turned up to a higher spray pressure. Try moving closer to the surface. If you continue to see lines in your pattern, you may need a larger tip size if you sprayer can support it (the largest tip that the Project Painter Plus and X5/LTS15 can support is the tip that is included). Otherwise, add a small amount of water or solvent, depending upon your material. Be sure to work the water or solvent into the paint that is in your paint hose by reversing the tip and spraying the paint back into the paint bucket until the thinner material is worked into the paint hose. Don’t forget to turn your spray tip back to the spray position.
You most likely have a tip plug. Turn the spray tip 180 degrees to the unclog position, aim the spray gun into a bucket and pull the trigger for one second to clear the clog. Turn the spray tip back to the spray position and resume spraying.
The pump needs to be serviced or replaced.
The spray hose connection is not tight. Use a wrench to tighten the spray hose to the sprayer and to the gun.
Turn Pressure Control Knob clockwise to increase pressure setting
Check for broken insulation or wires. Replace electric cord if damaged.
Take sprayer to authorized service center.*
Replace extension cord. Read Grounding and Electric Requirements, page 6.
Unplug sprayer from outlet. If frozen do NOT try to start sprayer until it is completely thawed or you may damage the motor, control board and/or drivetrain. Make sure power switch is OFF. Place sprayer in a warm area for several hours. Then plug in power cord and turn sprayer ON. Slowly increase pressure setting to see if motor will start. If paint is hardened in sprayer, pump packings, valves, drivetrain or pressure switch may need to be replaced. Take sprayer to authorized service center.*
Turn Prime/Spray Valve to PRIME position (pointing down).
Clean debris off inlet strainer and make sure suction tube is immersed in paint.
Remove inlet housing. Clean or replace ball and seat.
Remove suction tube and place a pencil into the inlet section to dislodge the ball, allowing pump to prime properly. OR Power Flush sprayer (see Operation manual).
Tighten suction tube connection. Inspect for cracks or vacuum leaks.
Unscrew outlet valve with a 3/4 in. socket. Remove and clean assembly.
Make sure suction tube is immersed in paint.
Remove suction tube from paint. Prime pump with water or solvent-based flushing fluid.
Check for worn pump valves.
a. Prime sprayer with paint.
b. Trigger gun momentarily. When trigger is released, pump should cycle momentarily and stop. If pump continues to cycle, pump valves may be worn. Take sprayer to authorized service center.*
Thin material per manufacturer recommendations.
Momentarily turn power switch OFF to allow pump to slow and stop. Repeat as necessary.
Clean debris off inlet strainer and make sure suction tube is immersed in paint.
Take sprayer to authorized service center.*
Prime pump (see Operation manual).
Make sure suction tube is immersed in paint.
Refill hopper or paint pail. Reprime sprayer.
Inlet tube fitting improperly or not securely attached.
Read Pump does not prime section above.
Material is going on too thick.
Move gun faster.
Choose a spray tip with smaller hole size.
Choose spray tip with wider fan.
Make sure gun is far enough from surface.
Material is going on too thin.
Move gun slower.
Choose spray tip with larger hole size.
Choose spray tip with narrower fan.
Make sure gun is close enough to surface.
Pressure control switch is worn and causing excessive pressure variation.
Take sprayer to authorized service center.*
Spray gun trigger lock is locked.
Rotate trigger safety lever to unlock trigger lock, page 12.
Pressure control switch is worn.
Take sprayer to authorized service center.*
System is over pressurizing.
Take sprayer to authorized service center.*
Pump packings are worn.
Replace pump packings.
Keep vent holes clear of obstructions and overspray and keep sprayer open to air.
Replace extension cord. Read Grounding and Electrical Requirements, page 6.
Use electrical generator with a proper voltage regulator. Sprayer requires 120VAC, 60 Hz, 1500-Watt generator.
Decrease pressure setting or increase tip size.
Tighten suction tube connection. Inspect for cracks or vacuum leaks.
Unclog spray tip (see Operation manual).
Turn Pressure Control Knob clockwise to increase pressure setting which will turn on motor to build pressure.
Unclog spray tip (see Operation manual).
Clean or replace gun fluid filter (see Operation manual).
Replace spray tip.
Rotate arrow-shaped handle on spray tip so it points forward in SPRAY position (see Operation manual).
Select smaller spray tip.
Replace spray tip.
Replace extension cord. Grounding and Electrical Requirements, page 6.
Clean or replace spray gun fluid filter (see Operation manual).
Clean debris off inlet screen.
Check for worn pump valves.
a. Prime sprayer with paint
b. Trigger gun momentarily. When trigger is released, pump should cycle momentarily and stop. If pump continues to cycle, pump valves may be worn.
Take sprayer to authorized service center.*
Thin material.
Remove section of hose.
Free up circuit (unplug things), or use a less busy circuit.
Check broken insulation or wires. Replace electrical cord if damaged.
• Plug in something that you know is working to test extension cord.
• Replace extension cord.
Pressure control switch is worn and causing excessive pressure variation.
Take sprayer to authorized service center.*