Reactor 2 Software Change History

The Version History of Reactor 2/Integrated Reactor Software is listed below.  The software currently installed on a Reactor 2/Integrated Reactor system can be found by navigating to Advanced Setup Screen 4.  Details on this screen can be found in the following manuals.

Reactor 2 E-30, E-XP2 manual 333023

Reactor 2 E-30i, E-XP2i manual 332636

Reactor E-30i, E-XP2i manual 3A1705

Reactor 2 H-30, H-40, H-50, H-XP2, H-XP3 manual 334945

 

All Reactor 2 systems should match one of the following system versions.

If upgrade to newer software version is desired, order the appropriate "Software Upgrade Token" as listed below.  This Upgrade Token is used to upgrade software on all of the system components per the procedure described in manual 3A1244. Alternatively, systems with software version 2.02.001 and later can follow the procedure in manual 3A6321 to download the latest version of software to a token.

 

NOTE: Upgrading software may clear some USB data (i.e. pump cycles, material volume, etc.)  It is recommended that a full USB download be completed before upgrading software.

DOWNLOAD LATEST SOFTWARE HERE:

Software Upgrade Token: 17E206 Series M

  • System: 16Y975 (Software Link) version 4.01.002
  • Advanced Display: 17A157 version 1.11.017
  • USB Configuration: 17A156 version 1.06.002 
  • Temperature Control Module (Reactor 2 Electric, Integrated and Hydraulic): 17C620 version 1.05.023
  • Motor Control Module (Reactor 2 Electric and Integrated): 16T196 version 2.05.002
  • Hydraulic Control Module (Reactor 2 Hydraulic): 16Y977 version 1.06.002
  • Display Module: 17A565 version 1.02.003 
  • Motor Control Module (Reactor Integrated): 16F274 version 1.04.001 
  • Temperature Control Module (Reactor Integrated): 15M871 version 1.07.005 
  • RS-232 Module (Graco Insite Reactor Integrated): 16V620 version 1.02.001 
  • Cellular Module: 17T719 version 1.06.006
  • Load Center: 17U500 version 1.02.011

Reactor 2 E-30, E-XP2, Gen 3 E-30i/E-XP2i, H-30, H-40, H-50, H-XP2, H-XP3, H-30i, H-XP2i - Added Hose Resistance Control Mode. For more details, see link.

Reactor 2 E-30, E-XP2, Gen 2/3 E-30i/E-XP2i, H-30, H-40, H-50, H-XP2, H-XP3, H-30i, H-XP2i - Updated pressure imbalance alarms and deviations to trip after 0.2 seconds.

All Systems - Enabled support for light tower accessory.

Software Upgrade Token: 17E206 Series L

  • System: 16Y975 (Software Link) version 3.03.004
  • Advanced Display: 17A157 version 1.10.009
  • USB Configuration: 17A156 version 1.05.001 
  • Temperature Control Module (Reactor 2 Electric, Integrated and Hydraulic): 17C620 version 1.04.003
  • Motor Control Module (Reactor 2 Electric and Integrated): 16T196 version 2.04.001
  • Hydraulic Control Module (Reactor 2 Hydraulic): 16Y977 version 1.05.001
  • Display Module: 17A565 version 1.02.003 
  • Motor Control Module (Reactor Integrated): 16F274 version 1.04.001 
  • Temperature Control Module (Reactor Integrated): 15M871 version 1.07.005 
  • RS-232 Module (Graco Insite Reactor Integrated): 16V620 version 1.02.001 
  • Cellular Module: 17T719 version 1.05.002
  • Load Center: 17U500 version 1.02.011

All systems - Updated software to ignore pressure imbalance errors for the first 15 seconds after the pump is turned on.

Reactor 2 E-30/E-XP2, Gen 2/3 E30i/E-XP2i - Updated software to slow down ramp up to pressure setpoint after the pump is turned on.

Software Upgrade Token: 17E206 Series K

  • System: 16Y975 version 3.02.009
  • Advanced Display: 17A157 version 1.09.015
  • USB Configuration: 17A156 version 1.05.001 
  • Temperature Control Module (Reactor 2 Electric, Integrated and Hydraulic): 17C620 version 1.04.003
  • Motor Control Module (Reactor 2 Electric and Integrated): 16T196 version 2.03.006
  • Hydraulic Control Module (Reactor 2 Hydraulic): 16Y977 version 1.04.005
  • Display Module: 17A565 version 1.02.003 
  • Motor Control Module (Reactor Integrated): 16F274 version 1.04.001 
  • Temperature Control Module (Reactor Integrated): 15M871 version 1.07.005 
  • RS-232 Module (Graco Insite Reactor Integrated): 16V620 version 1.02.001 
  • Cellular Module: 17T719 version 1.05.002
  • Load Center: 17U500 version 1.02.011

Reactor 2 E-30, Gen 2/3 E-30i, H-30/40/50, H-30i - Flow meter and ratio monitoring support added

Reactor 2 E-30, Gen 2/3 E-30i - Smart control now compensates for starved inlet pressure.

Low Inlet Temperature Errors Removed

Reduced Pressure Imbalance sensitivity.

R2APP now stores data when in a cellular dead zone and uploads once connection is restored.

All systems - Minor bug fixes.

Known issues: On 1st generation integrated the setup software screen does not correctly report software state.

Software Upgrade Token: 17E206 Series H

  • · System: 16Y975 version 3.01.001 
  • · Advanced Display: 17A157 version 1.08.017 
  • · USB Configuration: 17A156 version 1.03.001 
  • · Temperature Control Module (Reactor 2 Electric, Integrated and Hydraulic): 17C620 version 1.03.008 
  • · Motor Control Module (Reactor 2 Electric and Integrated): 16T196 version 2.02.003 
  • · Hydraulic Control Module (Reactor 2 Hydraulic): 16Y977 version 1.03.004 
  • · Display Module: 17A565 version 1.02.003 
  • · Motor Control Module (Reactor Integrated): 16F274 version 1.04.001 
  • · Temperature Control Module (Reactor Integrated): 15M871 version 1.07.005 
  • · RS-232 Module (Graco Insite Reactor Integrated): 16V620 version 1.02.001 
  • · Cellular Module: 17T719 version 1.03.007
  • · Load Center: 17U500 version 1.01.004

Reactor 2 E-30, E-XP2, H-30, H-XP2 - Added Integrated PowerStation support.

All systems - Minor bug fixes.

Software Upgrade Token: 17E206 Series G 

 

  • · System: 16Y975 version 2.04.011 
  • · Advanced Display: 17A157 version 1.07.007 
  • · USB Configuration: 17A156 version 1.02.001 
  • · Temperature Control Module (Reactor 2 Electric, Integrated and Hydraulic): 17C620 version 1.02.001 
  • · Motor Control Module (Reactor 2 Electric and Integrated): 16T196 version 2.01.001 
  • · Hydraulic Control Module (Reactor 2 Hydraulic): 16Y977 version 1.02.001 
  • · Display Module: 17A565 version 1.02.003 
  • · Motor Control Module (Reactor Integrated): 16F274 version 1.04.001 
  • · Temperature Control Module (Reactor Integrated): 15M871 version 1.07.005 
  • · RS-232 Module (Graco Insite Reactor Integrated): 16V620 version 1.02.001 
  • · Cellular Module: 17T719 version 1.02.002
  •  

All changes apply to all Reactor 2 systems: 

· Updated software to support cellular module 25M720 series B 

· Software is only needed if 25M720 series B is in use (used on Reactor 2 systems built after July, 2018)

 

 

Software Upgrade Token: 17E206 Series F

 

  • ·        System: 16Y975 version 2.03.008
  • ·        Advanced Display: 17A157 version 1.07.007
  • ·        USB Configuration: 17A156 version 1.02.001
  • ·        Temperature Control Module (Reactor 2 Electric, Integrated and Hydraulic): 17C620 version 1.02.001
  • ·        Motor Control Module (Reactor 2 Electric and Integrated): 16T196 version 2.01.001
  • ·        Hydraulic Control Module (Reactor 2 Hydraulic): 16Y977 version 1.02.001
  • ·        Display Module: 17A565 version 1.02.003
  • ·        Motor Control Module (Reactor Integrated): 16F274 version 1.04.001
  • ·        Temperature Control Module (Reactor Integrated): 15M871 version 1.07.005
  • ·        RS-232 Module (Graco Insite Reactor Integrated): 16V620 version 1.02.001
  • ·        Cellular Module: 17T719 version 1.01.001

All changes apply to all Reactor 2 systems:

·        Added cellular module software to support the Reactor 2 app

·        Reduce occurrence of certain error codes

 

Software Upgrade Token: 17E206 Series E

  • System: 16Y975 version 2.02.001
  • Advanced Display: 17A157 version 1.06.001
  • USB Configuration: 17A156 version 1.01.002
  • Temperature Control Module (Reactor 2 Electric, Integrated and Hydraulic): 17C620 version 1.02.001
  • Motor Control Module (Reactor 2 Electric and Integrated): 16T196 version 2.01.001
  • Hydraulic Control Module (Reactor 2 Hydraulic): 16Y977 version 1.02.001
  • Display Module: 17A565 version 1.01.001
  • Motor Control Module (Reactor Integrated): 16F274 version 1.04.001
  • Temperature Control Module (Reactor Integrated): 15M871 version 1.07.005
  • RS-232 Module (Graco Insite Reactor Integrated): 16V620 version 1.02.001

All changes apply to Reactor 2 E-30, E-XP2, E30i, E-XP2i:

  • Minor bug fixes

Software Upgrade Token: 17E206 Series D

  • Advanced Display: 17A157 version 1.05.001
  • USB Configuration: 17A156 version 1.01.002
  • Temperature Control Module (Reactor 2 Electric, Integrated and Hydraulic): 17C620 version 1.02.001
  • Motor Control Module (Reactor 2 Electric and Integrated): 16T196 version 2.01.001
  • Hydraulic Control Module (Reactor 2 Hydraulic): 16Y977 version 1.02.001
  • Display Module: 17A565 version 1.01.001
  • Motor Control Module (Reactor Integrated): 16F274 version 1.04.001
  • Temperature Control Module (Reactor Integrated): 15M871 version 1.07.005
  • RS-232 Module (Graco Insite Reactor Integrated): 16V620 version 1.02.001

All changes apply to Reactor 2 E-30, E-XP2, E30i, E-XP2i:

  • K8NM (Locked Rotor) Alarm - Addressed software bug that could cause nuisance alarms.
  • A4NM (High Motor Current) Alarm - Smoothing of pump operation, particularly in low-flow and high-pressure spray conditions, greatly diminished occurrences of this alarm.
  • T3NM, V1CM, DE0X - Software was changed to reduce or eliminate the occurrence of these alarm codes.
  • Gear Noise - Tuning of motor control operation has greatly reduced "chatter", "grinding", and other gear noise, which was sometimes heard when the motor changes speeds.
  • Motor Stutter or Pressure Control issues - A software bug that occasionally caused pressure drop at motor start-up or mid-operation was identified and fixed.
  • Parking - A software bug causing systems to occasionally park incorrectly was identified and fixed.

Software Upgrade Token: 17E206 Series C

  • Advanced Display: 17A157 version 1.04.002
  • USB Configuration: 17A156 version 1.01.002
  • Temperature Control Module (Reactor 2 Electric, Integrated and Hydraulic): 17C620 version 1.02.001
  • Motor Control Module (Reactor 2 Electric and Integrated): 16T196 version 1.06.003
  • Hydraulic Control Module (Reactor 2 Hydraulic): 16Y977 version 1.02.001
  • Display Module: 17A565 version 1.01.001
  • Motor Control Module (Reactor Integrated): 16F274 version 1.04.001
  • Temperature Control Module (Reactor Integrated): 15M871 version 1.07.005
  • RS-232 Module (Graco Insite Reactor Integrated): 16V620 version 1.02.001
  • All systems except Reactor E-30i, E-XP2i - Heater zones will remain on with any of these pumps errors: Pressure imbalance, Low inlet pressure, Low chemical level, Pump runaway.
  • Reactor 2 E-30, E-XP2, E-30i, E-XP2i - New T6NM error code for disconnected motor temperature sensor.
  • Reactor 2 E-XP2, E-XP2i - Motor control updated to avoid motor stuttering at high pressures.
  • All systems except Reactor E-30i, E-XP2i - Modified blackbox USB log to save multiple copies.  Avoids only a partial log being saved.

Software Upgrade Token: 17E206 Series B

  • Advanced Display: 17A157 version 1.03.001
  • USB Configuration: 17A156 version 1.01.002
  • Temperature Control Module (Reactor 2 Electric, Integrated and Hydraulic): 17C620 version 1.02.001
  • Motor Control Module (Reactor 2 Electric and Integrated): 16T196 version 1.05.007
  • Hydraulic Control Module (Reactor 2 Hydraulic): 16Y977 version 1.01.001
  • Display Module: 17A565 version 1.01.001
  • Motor Control Module (Reactor Integrated): 16F274 version 1.04.001
  • Temperature Control Module (Reactor Integrated): 15M871 version 1.07.005
  • RS-232 Module (Graco Insite Reactor Integrated): 16V620 version 1.02.001
  • Reactor 2 H-30 - Material usage calculation uses 140cc for cylinder size.

Software Upgrade Token: 17E206 Series A

  • Advanced Display: 17A157 version 1.02.001
  • USB Configuration: 17A156 version 1.01.002
  • Temperature Control Module (Reactor 2 Electric, Integrated and Hydraulic): 17C620 version 1.02.001
  • Motor Control Module (Reactor 2 Electric and Integrated): 16T196 version 1.05.007
  • Hydraulic Control Module (Reactor 2 Hydraulic): 16Y977 version 1.01.001
  • Display Module: 17A565 version 1.01.001
  • Motor Control Module (Reactor Integrated): 16F274 version 1.04.001
  • Temperature Control Module (Reactor Integrated): 15M871 version 1.07.005
  • RS-232 Module (Graco Insite Reactor Integrated): 16V620 version 1.02.001
  • Reactor 2 E-30, E-XP2, E-30i, E-XP2i - Split F9DX error into three errors (F9DX, T3NM, T3CM) to provide more troubleshooting information.
  • Reactor 2 E-30i, E-XP2i - Changed T4AE, T4BE, T4DE, T2DE to match functioning in Reactor E-30i, E-XP2i.
  • Reactor 2 E-30, E-XP2, E-30i, E-XP2i and Reactor E-30i, E-XP2i - Removed alarm trigger if pressure is above 1000 above the set point.
  • All systems - Pressure over 5000 psi requires system power to be cycled to reset alarm.
  • All systems - Fixed issue where inlet sensor advisory would not trigger when sensor was not connected.

Software Upgrade Token: 17E206 Original Release

  • Advanced Display: 17A157 version 1.01.001
  • USB Configuration: 17A156 version 1.01.001
  • Temperature Control Module (Reactor 2 Electric, Integrated and Hydraulic): 17C620 version 1.02.001
  • Motor Control Module (Reactor 2 Electric and Integrated): 16T196 version 1.03.002
  • Hydraulic Control Module (Reactor 2 Hydraulic): 16Y977 version 1.01.001
  • Display Module: 17A565 version 1.01.001
  • Motor Control Module (Reactor Integrated): 16F274 version 1.04.001
  • Temperature Control Module (Reactor Integrated): 15M871 version 1.07.005
  • RS-232 Module (Graco Insite Reactor Integrated): 16V620 version 1.02.001

Initial Release, supports the following Reactor Proportioning Systems:

  • Reactor 2 E-30, E-XP2.
  • Reactor 2 E-30i, E-XP2i.
  • Reactor E-30i, E-XP2i.
  • Reactor 2 H-30, H-40, H-50, H-XP2, H-XP3.

All System Versions listed below this are considered obsolete and are historical information.

Software Upgrade Token: 16X940 Series D

  • Advanced Display: 16N725 version 1.04.001
  • USB Configuration: 16N737 version 1.01.002
  • Temperature Control Module (Reactor 2 Electric, Integrated and Hydraulic): 16P678 version 1.01.002
  • Motor Control Module (Reactor 2 Electric and Integrated): 16T196 version 1.03.002
  • Display Module: 16T443 version 1.01.001
  • Motor Control Module (Reactor Integrated): 16F274 version 1.04.001
  • Temperature Control Module (Reactor Integrated): 15M871 version 1.07.005
  • RS-232 Module (Graco Insite Reactor Integrated): 16V620 version 1.02.001
  • Resolved issue with Graco InSite reporting multiple events.
  • Increased temperature limit for T4DH, the hose over temperature error.
  • Resolved minor issue on heat exchanger B temperature deviation.
  • Shortened trigger time for a pressure imbalance alarm or deviation (P0AX, P0BX, P7AX, P7BX).

Software Upgrade Token: 16X940 Series C

  • Advanced Display: 16N725 version 1.03.002
  • USB Configuration: 16N737 version 1.01.002
  • Temperature Control Module (Reactor 2 Electric, Integrated and Hydraulic): 16P678 version 1.01.002
  • Motor Control Module (Reactor 2 Electric and Integrated): 16T196 version 1.02.001
  • Display Module: 16T443 version 1.01.001
  • Motor Control Module (Reactor Integrated): 16F274 version 1.04.001
  • Temperature Control Module (Reactor Integrated): 15M871 version 1.07.005
  • RS-232 Module (Graco Insite Reactor Integrated): 16V620 version 1.01.001
  • Resolved issues with system USB log on Reactor E-30i, E-XP2i.
  • Resolved issue with changing the pressure setpoint on Reactor E-30i, E-XP2i.
  • Changed low inlet pressure alarm so that it only occurs when motor is on in spray mode (Elite models only).
  • Note: this version of software or later is required for correct operation of Feed Pump Shutdown Kit 24U177.

Software Upgrade Token: 16X940 Series B

  • Advanced Display: 16N725 version 1.02.003
  • USB Configuration: 16N737 version 1.01.001
  • Temperature Control Module (Reactor 2 Electric, Integrated and Hydraulic): 16P678 version 1.01.002
  • Motor Control Module (Reactor 2 Electric and Integrated): 16T196 version 1.01.004
  • Display Module: 16T443 version 1.01.001
  • Motor Control Module (Reactor Integrated): 16F274 version 1.04.001
  • Temperature Control Module (Reactor Integrated): 15M871 version 1.07.005
  • RS-232 Module (Graco Insite Reactor Integrated): 16V620 version 1.01.001
  • Resolved issue with USB download date range that affects downloads in the month of February.
  • Resolved issue that caused USB Log Full advisory to occur when disabled.

Software Upgrade Token: 16X940 Series A

  • Advanced Display: 16N725 version 1.01.002
  • USB Configuration: 16N737 version 1.01.001
  • Temperature Control Module (Reactor 2 Electric, Integrated and Hydraulic): 16P678 version 1.01.002
  • Motor Control Module (Reactor 2 Electric and Integrated): 16T196 version 1.01.004
  • Display Module: 16T443 version 1.01.001
  • Motor Control Module (Reactor Integrated): 16F274 version 1.04.001
  • Temperature Control Module (Reactor Integrated): 15M871 version 1.07.005
  • RS-232 Module (Graco Insite Reactor Integrated): 16V620 version 1.01.001

Original Release

All System Versions listed below this are considered obsolete and are historical information for Integrated Reactors.

Software Upgrade Token: 16M459 Series C

  • Advanced Display: 16F306 version 1.02.002
  • Temperature Control Module (LPTCM): 15M871 version 1.07.005
  • Temperature Control Module (HPTCM): 15M871 version 1.07.005
  • Display Module: 16H306 version 1.01.001
  • Motor Control Module: 16F274 version 1.04.001
  • USB Configuration: 16J517 version 1.01.003
  • Fixed heat not rising error during extreme cold startups.

Software Upgrade Token: 16M459 Series B

  • Advanced Display: 16F306 version 1.02.002
  • Temperature Control Module (LPTCM): 15M871 version 1.07.005
  • Temperature Control Module (HPTCM): 15M871 version 1.07.005
  • Display Module: 16H306 version 1.01.001
  • Motor Control Module: 16F274 version 1.03.002
  • USB Configuration: 16J517 version 1.01.003
  • Improved heat exchanger performance for extreme cold startups.

Software Upgrade Token: 16M459 Series A

  • Advanced Display: 16F306 version 1.01.001
  • Temperature Control Module (LPTCM): 15M871 version 1.07.005
  • Temperature Control Module (HPTCM): 15M871 version 1.07.005
  • Display Module: 16H306 version 1.01.001
  • Motor Control Module: 16F274 version 1.01.001
  • USB Configuration: 16J517 version 1.01.003
  • Initial Release.

Read, understand and follow all instruction manuals and warning labels supplied with all equipment.  Only trained and qualified personnel should perform repairs on the equipment.  To access the latest manuals in your preferred language go to "www.Graco.com" and use the "Search" function.